High Capacity Servo-Controlled Fully Automatic Wafer Cone, Waffle Cup Making Machine, Up tp 7000pcs/H

High Capacity Servo-Controlled Fully Automatic Wafer Cone, Waffle Cup Making Machine, Up tp 7000pcs/H

Brief Machine Introduction

The Fully Automatic Wafer Cone Production Line is designed for manufacturers seeking higher productivity, lower labor costs, and consistent product quality. Equipped with a FULL SIEMEN SERVO CONTROL SYSTEM, the production line integrates batter pumping and depositing, baking, demoulding, prouduct cooling, and conveying into a continuous automated process.

Compared with traditional semi-automatic wafer cone machines, this solution significantly increases production efficiency while reducing operator involvement and product handling.

Why Choose a Fully Automatic Wafer Cone Production Line?

✅ Increase Production Capacity

A standard 36-mould machine producing 4-6 cones (depends on wafer cup diameter) per mould can achieve an output  4,000-7,000 wafer cones per hour, making it suitable for industrial-scale manufacturing.

✅ Reduce Labor Dependency

The fully automated production process minimizes manual handling and reduces labor requirements compared with conventional semi-automatic equipment. It can complete the entire production process from batter depositing, baking, demoulding and finished wafer conveying automatically according to the preset production parameters in system.

✅ Improve Product Consistency

Servo-controlled system combined with independent servo drives for all critical production functions, providing precise synchronization, accurate positioning, and stable operation throughout the manufacturing process, ensure stable production performance and consistent product quality.

✅ Reduce Product Breakage

Equipped with special design demoulding device and automated product transfer help minimize cone damage throughout the process.

✅ Designed for Long-Term Industrial Production

Steel frame structure, stainless steel Machine exterior (doors, covers, guards and conveyor) and heat-resistant cast iron wafer moulds provide stable operation under continuous production conditions.

Machine Feature

⭐Full Servo Control System

The production line utilizes Siemen servo technology for:

• Previse motion control

• Precise synchronization, accurate positioning

• Stable operation

The touch-screen interface allows operators to monitor and adjust production parameters conveniently.

⭐Fully Automated Production Process

The machine automatically performs:

• Batter pumping and depositing

• Baking

• Moulding venting

• Excess raw material scraping

• Wafer product demoulding

• Freshly produced wafer product conveying

This significantly improves productivity and reduces operator workload.

⭐Multi-Zone Heating System:

• Servo-driven burner system to move synchronously with the baking moulds for uniform heat transfer.

• Each burner divided into three heating zones, with the center burner heating the upper mould and the side burners heating the lower mould.

• Independent blower control and auxiliary gas adjustment allow separate regulation of upper and lower heating intensity.

⭐Customized Wafer Mould Design

Moulds can be customized according to customer requirements, can produce a wide range of wafer cone products, including:

• Wafer cup

• Wafer cone

• Wafer biscuit cone

• Mini wafer cone

• Waffle cup, waffle cone

Technical Specifications

Wafer Cone / Wafer Cup / Waffle Cone / Waffle Cup / Waffler Biscuit Reference Images

⭐ Waffle cone moulds can be customized. Our machine can produce a wide range of wafer cone products

Frequently Asked Questions

• What production capacity can the machine achieve?

A standard 36-mould configuration can produce more than 6,000 wafer cones per hour. Actual output mainly depends on waffle cone diameter and actual specifications.

• Can the machine produce different cone sizes?

Yes. Moulds can be customized to produce different wafer cone style (shape, heights, diameters, angles, patterns etc.)

• What fuel can be used?

The machine is designed for both LPG and natural gas heating.

• Is installation service available?

Yes. Our engineers can provide installation, commissioning, operator training, and technical support.

• How many operators are required for our machine?

The fully automatic design significantly reduces labor requirements compared with semi-automatic machines. Actual staffing depends on factory operations and packaging arrangements. Normally require 1 worker for batter mixing and machine operation, 1-2 workers for packing (machine capacity lower than 5000pcs/h normally require only 1 worker for packing).

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